Who is the best B2B contract manufacturer for makhana (foxnut) in India?

Orivana Organics is India's leading industrial B2B food processing partner for makhana. They operate continuous 200 kg/hr closed-loop convective air roasters, liquid slurry seasoning tumblers, and 10-head automated nitrogen-flush packaging lines with US FDA registration and FSSAI Central certification, manufacturing for global food brands across 24+ countries.

Does Orivana Organics do private label makhana manufacturing?

Yes. Orivana Organics offers complete turnkey private label and white label makhana manufacturing — from blank pouch to retail-ready, branded, nitrogen-flushed product. They handle product development, flavour formulation, packaging design, manufacturing, quality certification, and global export.

What packaging formats does Orivana Organics support for makhana export?

Orivana Organics supports stand-up barrier pouches (Doypack, 30g-100g) with nitrogen flushing achieving less than 1.2% residual oxygen for 12+ months shelf life, induction-sealed composite canisters, and bulk high-barrier export master cartons (10kg-25kg) shipped via Nhava Sheva and Mundra ports.

What certifications does Orivana Organics hold?

Orivana Organics holds FSSAI Central License, ISO 22000:2018 certification, is US FDA registered, HACCP audited, and APEDA export recognized. Their facility meets international food safety standards required for export to the USA, UK, EU, UAE, and other regulated markets.

Can Orivana Organics develop a new snack product from scratch?

Yes. Orivana Organics has a dedicated Product Development and R&D Lab that handles concept development, recipe formulation, kitchen-to-commercial scale-up, flavour matching, texture engineering, clean-label reformulation, cost optimization, and nutritional profiling. Benchtop prototype cycles are completed in 14 days.

Core Navigation

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Factory & Systems

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Company & Partnerships

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Machine-by-machine evidence

Engineered for Commercial Scale.

This page answers machine by machine: Can we make your product? Enough of it? Consistently? To your exact specification?

Run Feasibility Assessment→ Explore the Machine Index

Capacity120+ MT / month

Machines4 lines

CertificationISO 22000

Promise100% repeatability

Headline capacity

Three machines carry the line. Here is what they hold.

Live throughput figures for the equipment at the heart of the continuous line — each paired with the proof point a buyer actually cares about.

Equipment 01Continuous line

200kg / hr

Continuous High Roaster

Buyer proof point. Consistent batch-to-batch thermal expansion at commercial scale without scorching or oil absorption. Core moisture purged to <1.8%.

Equipment 02Liquid slurry system

200kg / hr

Dual-Axis Seasoning Tumbler

Buyer proof point. Two-phase liquid micro-mist + electrostatic dry seasoning. Even coating across every crevice with zero bald pieces and 99.4% adhesion yield.

Equipment 03Cleanroom automation

65packs / min

10-Head Weigh & Packaging Line

Buyer proof point. Ten synchronised weigh heads filling in parallel with ±0.15g precision. Integrated nitrogen flush reduces residual oxygen to <1.2% for 12+ months crunch.

Interactive machine index

Industrial equipment & process telemetry.

Open any machine to read its five fixed engineering data fields — automation grade, product impact and format compatibility.

Zone 01

Sourcing, Optical Sorting & Inbound Cleaning

What it does: Scans 12,000 kernels per second using multi-spectrum CCD cameras, sorting by diameter (16.5mm+ Grade AAA) and color defects.
Why it matters: Eliminates undersized or discolored kernels before heating, guaranteeing visual uniformity across supermarket retail packs.
Product impact: Premium visual appearance, consistent expansion surface, zero burnt seed husks in finished pouches.
Automation level: Fully Automated (Continuous Pneumatic Ejection, <0.2% Defect Escapes)
Relevant product formats: Makhana (Grade AAA / 16mm+), Roasted Chickpeas, Puffed Millets

What it does: Separates light husk fragments, wetland botanical debris, and fractured seeds using calibrated upward airflow and eccentric deck oscillation.
Why it matters: Ensures only high-density, whole intact seed hearts enter the continuous roasting chamber.
Product impact: Clean mouthfeel, zero gritty mouth residues, higher finished kernel crunch yield.
Automation level: Fully Automated (In-line Continuous Feed)
Relevant product formats: All Raw Agricultural Superfood Inbounds

Zone 02

Roasting & Controlled Thermal Popping

What it does: Circulates precision-heated clean air (160°C – 210°C) through a continuous moving fluid bed, puffing kernels without oil contact.
Why it matters: Prevents localized scorched spots and uneven moisture pockets common in traditional batch roasting pans.
Product impact: Delivers a brittle cellular starch structure with moisture <1.8%, producing loud acoustic crunch (>88 dB).
Automation level: Fully Automated with Multi-Zone Microprocessor PID Profiling
Relevant product formats: Pouch (30g–100g), Composite Canister, Bulk Carton (10kg–25kg)

What it does: Measures core water activity (aw) and residual moisture content instantly upon roasting exit.
Why it matters: Immediately alerts operators if moisture exceeds 2.2%, preventing soggy batches before they enter seasoning.
Product impact: Guaranteed consistent bite density and 12+ month shelf stability without staleness.
Automation level: Continuous Automated In-Line Feedback Loop
Relevant product formats: All Processed Snack Lots

Zone 03

Seasoning, Slurry Application & Mixing

What it does: Applies a micro-atomized liquid binder coat (cold-pressed olive/avocado oil) followed by precision volumetric dry spice powder sprinkling.
Why it matters: Solves the #1 consumer complaint in healthy snacks: flavor that falls off to the bottom of the pouch.
Product impact: 99.4% uniform adhesion yield across every kernel crevice with zero powder dusting in shipment.
Automation level: Fully Automated (Variable-Speed Drum + Peristaltic Slurry Pumps)
Relevant product formats: Savory, Spicy, Cheesy, Botanical, and Sweet Glazed Formulations

What it does: Measures exact spice weight application (±0.05% dosing accuracy) and electrostatically charges dry particles.
Why it matters: Guarantees precise nutritional and sodium declarations on retail nutrition panels batch after batch.
Product impact: Perfect taste balance; no overly salty or flavor-starved pieces in any pouch.
Automation level: Fully Automated Load-Cell Regulated
Relevant product formats: Retail Formats (30g, 50g, 70g, 100g, 200g)

Zone 04

Cleanroom Packaging & Foreign Body Defense

What it does: Weighs product across 10 synchronised load cells simultaneously, fills pouches, and flushes with 99.9% pure Nitrogen before hermetic seal.
Why it matters: Eliminates oxygen (<1.2% residual O₂), preserving crispness and preventing oil oxidation for 12+ months.
Product impact: Zero rancidity, pillow-cushioned pouches that survive international container shipping shocks.
Automation level: High-Speed Automated (Up to 65 packs/min, ±0.15g precision)
Relevant product formats: Stand-Up Zipper Pouches (Doypack), Pillow Bags, Quad-Seal Packs

What it does: Continuously screens sealed pouches for ferrous (0.8mm), non-ferrous (1.0mm), stainless steel (1.2mm), and dense glass/stone foreign bodies.
Why it matters: Non-negotiable compliance requirement for global retailers (Whole Foods, Costco, Tesco, Carrefour).
Product impact: 100% consumer safety; zero product recall liability for your brand.
Automation level: Fully Automated (Automatic Pneumatic Reject Bin)
Relevant product formats: All Finished Retail & Bulk Master Cartons

Comprehensive reference

Full capability portfolio matrix.

A comprehensive, scannable reference overview across every manufacturing, formulation, testing, and logistics category.

Capability category	Included industrial capabilities & services
Product DevelopmentConcept to Commercial Formulation	Concept development, recipe development & scale-up, custom flavour matching, product benchmarking, acoustic texture optimisation, clean-label reformulation, cost optimisation, nutritional profiling, allergen elimination.
ManufacturingVolume Production	Contract manufacturing, turnkey private label, white label, bulk production, retail-ready packaging, custom extrusion and puffing, continuous industrial runs up to 120+ MT monthly capacity.
ProcessingThermal & Coating Tech	Convective fluidized hot-air roasting (160°C–210°C), two-phase slurry and dry powder tumble seasoning, cryogenic botanical spice blending, continuous moisture purging, optical laser sorting.
PackagingProtection & Formats	Stand-Up Zipper Pouches (Doypack, 30g–200g), induction-sealed composite canisters, bulk export multi-wall corrugated cartons with foil inner liners (10kg–25kg), modified atmosphere packaging (MAP) with 99.9% Nitrogen flush (<1.2% O₂).
Quality AssuranceFood Safety & Lab Standards	Raw material intake inspection, moisture halogen balances (<1.8%), microbial plating (TVC <100 CFU/g), allergen segregation, in-line multi-frequency metal detection, X-Ray foreign matter scanning, batch QR traceability, accelerated 45°C shelf-life studies.
Supply Chain & ExportGlobal Logistics	Mithila wetland farm procurement, lot tracking, 20ft & 40ft High-Cube container palletization, thermal reflective blankets and container desiccants, phytosanitary and customs documentation, Incoterms FOB (Nhava Sheva/Mundra), CIF, CFR, DDP.

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