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01 Disciplines
6
02 Capabilities
39
03 Lines
1

R&D LAB

Product Development & Sensory Formulation

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  1. 01

    Concept Development

    From white space idea or target demographic to concrete product formulation brief.

  2. 02

    Recipe Development

    Formulating custom snack bases, clean-label seasoning formulations, and nutritional targets.

  3. 03

    Recipe Scale-Up

    Translating benchtop culinary recipes into 200+ kg/hr continuous manufacturing without flavor drift.

  4. 04

    Flavour Matching

    Reverse-engineering global benchmarks within your market's regulatory, allergen, and cost constraints.

  5. 05

    Product Benchmarking

    Comparative organoleptic panels, texture mapping, and competitive category gap analysis.

  6. 06

    Texture Optimisation

    Acoustic crunch engineering (>88 dB fracture response) and core moisture control below 2–3%.

  7. 07

    Clean-Label Reformulation

    Removing artificial colors, MSG, preservatives, and palm oil with botanical alternatives.

  8. 08

    Cost Optimisation

    Engineering recipe, process yield, and barrier packaging to hit your target retail shelf price.

  9. 09

    Nutritional Profiling

    Complete macro/micro panel calculations and lab analysis for destination market compliance.

MANUFACTURING MODELS

Contract, Private Label & White Label Manufacturing

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  1. 01

    Contract Manufacturing

    Full toll-processing on your proprietary recipes under strict mutual confidentiality NDAs.

  2. 02

    Private Label Solutions

    Turnkey custom brand development: formulation, custom barrier pouch printing, and retail packing.

  3. 03

    White Label Manufacturing

    Your brand on our proven, commercially certified formulations for rapid speed-to-market.

  4. 04

    Bulk Manufacturing

    High-barrier food-grade 10kg to 25kg master carton packing for industrial & foodservice buyers.

  5. 05

    Retail-Ready Manufacturing

    Finished, barcoded, inner-packed, and master-cartoned products ready for distributor shelves.

  6. 06

    Custom Product Manufacturing

    Tailored processing parameters for unique botanical superfoods, millets, roasted chickpeas, and seeds.

LINE TECHNOLOGY

In-House Processing, Roasting & Seasoning Tech

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  1. 01

    Continuous Air Roasting

    Closed-loop convective thermal profiling (200 kg/hr) maintaining stable 2–3% core moisture.

  2. 02

    Dual-Axis Slurry Seasoning

    Two-phase liquid carrier + dry seasoning tumbler application for 99.4% uniform adhesion.

  3. 03

    Precision Homogeneous Mixing

    Even batch-to-batch spice coating without bald pieces or bottom-of-pack dust fallout.

  4. 04

    Immediate Post-Roast Cooling

    Rapid ambient thermal stabilization preventing internal pouch condensation and softening.

  5. 05

    Optical & Mechanical Sizing

    Multi-tier vibration grading and optical diameter sorting (16mm+ Grade AAA standard).

  6. 06

    In-Process Telemetry Logging

    Real-time digital monitoring of temperature, speed, moisture, and coating weight per lot.

PACKAGING FORMATS

Barrier Packaging Formats & Nitrogen Flushing

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  1. 01

    Stand-Up Zipper Pouches (Doypack)

    30g to 150g retail formats with high-barrier metalized laminate & tear notch.

  2. 02

    Sealed Canisters & Jars

    PET or composite canisters with hermetic induction foil seal for premium pantry display.

  3. 03

    Single-Serve Pillow Packs

    20g to 40g grab-and-go impulse formats optimized for airlines, hotels, and retail checkout.

  4. 04

    Nitrogen Gas Flushing (MAP)

    Residual oxygen reduced to <1.2% for 12+ months sustained crispness without preservatives.

  5. 05

    Barrier Specification Testing

    WVTR and OTR barrier film matching tailored to destination market climate humidity.

  6. 06

    Packaging Compatibility Studies

    Stress testing oil migration, seal integrity, and foil bonding over accelerated storage cycles.

QA & COMPLIANCE

Quality Assurance, Testing & Batch Traceability

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  1. 01

    Raw Material Lot Inspection

    Mandatory inbound moisture check, physical grading, and botanical foreign-matter exclusion.

  2. 02

    Halogen Moisture Testing

    Continuous moisture analysis at receipt, post-roast, and post-packaging stages.

  3. 03

    Microbiological Screening

    TVC, Coliforms, E. Coli, Salmonella, Yeast & Mold testing with accredited external labs.

  4. 04

    Allergen & Cross-Contact Controls

    Segregation protocols, validated changeover sanitation, and nut-free line certifications.

  5. 05

    End-to-End Batch Traceability

    Every finished bag mapped back to farmer harvest region, roasting parameters, and packaging lot.

  6. 06

    Real-Time & Accelerated Shelf-Life

    45°C / 75% RH climate chamber stability data supporting all published expiration dates.

EXPORT & SUPPLY CHAIN

Direct Procurement & Global Export Logistics

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  1. 01

    Direct Wetland Sourcing

    Direct farm-level procurement relationships across Northern Bihar's premier makhana wetlands.

  2. 02

    Export Dossier Documentation

    APEDA Phytosanitary certificates, Certificates of Origin, COA, Bill of Lading, and FDA Prior Notice.

  3. 03

    Container Load Planning

    20ft and 40ft High-Cube container optimization with thermal liners and moisture desiccants.

  4. 04

    Multi-Port Freight Routing

    Direct bonded logistics via Nhava Sheva (JNPT Mumbai) and Mundra ocean terminals.

  5. 05

    Destination Regulatory Support

    Bilingual labeling adaptation for USA (FDA), UK/EU, GCC (Arabic/English), and APAC.

  6. 06

    Flexible Trade Incoterms

    Ex-Factory, FOB Indian Ports, CIF Destination Sea Port, or Door-to-Door DDP warehouse options.